A miniature drone made of styrofoam help protects airbases in Afghanistan

The US Air Force has been testing the Skate, a small, miniature drone made of styrofoam that has demonstrated the ability to autonomously and quietly conduct surveillance missions in urban areas, or in areas with dense obstacles, providing constant monitoring and surveillance for security and force protection

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Designed to operate by the soldiers in the field, Skate is   simple to assemble, operate and repair. Operation is autonomous and intuitive, with the vehicle managing all flight control functions autonomously. Photo: Aurora
Designed to operate by the soldiers in the field, Skate is simple to assemble, operate and repair. Operation is autonomous and intuitive, with the vehicle managing all flight control functions autonomously. Photo: Aurora Flight Sciences

The Skate Small UAV has recently completed an evaluation with US Air Force expeditionary forces in Afghanistan, providing ‘situational awareness’ around Afghan villages close to US bases, without human presence. The Skate, developed by Aurora Flight Sciences Corporation as portable, man-portable system designed for field operation. “Skate is a force multiplier that provides the warfighter with immediate eyes-on-target and real-time situational awareness” said Douglas Szczublewski, the Air Force program manager.

A Skate system comprises two electrically-powered air vehicles made of Expanded Polypropylene (EPP) styrofoam stored folded in the carrying case, payload modules including streaming video or infrared infrared imaging sensors, batteries, an intuitive, hand-held user interface and the a sling enabling hand-launching from confined areas. A variant of the system also offers a capture hook for automated launch and recovery and charging from power sources on the ground.

[ismember]The technology was originally developed by Aurora for military applications under the US government Small Business Innovation Research (SBIR) program. Successful field trials of the technology provided important data for future development of the system, increasing endurance, durability and intelligence, surveillance and reconnaissance (ISR) capabilities. Based on additional feedback from users in the field, a follow-on program was initiated to provide a low-cost SUAS capable of operation in two operational flight modes, fully autonomous and manually controlled. Additionally, personnel asked that the system offer vertical takeoff and landing or fixed wing flight, carry full-motion video payloads in day or night, and be compact, lightweight and easy to maintain, without the use of special tools or unique support equipment. Following the military evaluation Aurora has expanded the system’s uses to law enforcement, search and rescue and first response applications.[/ismember]

In addition to autonomous missions Skate's flight can also be controlled by the operator, using the hand held monitor. Photo: Aurora
In addition to autonomous missions Skate’s flight can also be controlled by the operator, using the hand held monitor. Photo: Aurora Flight Sciences

Skate’s unique capability to autonomously manoeuvre and navigate in urban or crowded environments enables this lightweight air vehicle to deliver long endurance on quiet electric power. By using articulating motor pods Skate merges the simplicity and endurance of a fixed wing platform with the manoeuvrability and mission flexibility of a vertical take off and landing (VTOL) asset.

[nonmember]GoldsidebarMore coverage available to members.[/nonmember][ismember]Independently articulating each of the motor pods allow the Skate UAS to rapidly transition between vertical and horizontal flight, perform very sharp turns, control flight at very high angle of attack and even hover for short periods. Transferring from hovering to wingborne flight increases the endurance and range of the system to levels characteristic of a fixed wing platform and far beyond those of a traditional VTOL asset. The thrust vectoring provided by the motor pods also enables extreme manoeuvrability, enabling the air vehicle navigation in congested environments such as city streets and indoor spaces.

The Skate’s standard payload pod comprises a three aperture system using full motion video (for daylight). A high definition (HD) can also be used, providing HD quality video (1080) and high definition still images. This system can be expanded to include six apertures. For day/night missions a two-aperture EO/IR Payload Pod is used. Enhancements for these payloads can include laser illumination and a dedicated pod designed to deploy chemical taggant.

To further develop the Skate manoeuvrability and autonomy Aurora is studying ‘bio inspired’ sensing methods that will enable flight in dense urban environments without the aid of GPS. Among the technologies considered for this application are those mimicking the vision systems of insects and the use of sonar by bats. This will allow the MAVs to avoid large obstacles without sizeable image-processing computational requirements and avoid small obstacles by integrating echolocation sensors.[/ismember]

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Independently articulating motor pods allow the Skate UAS to rapidly transition between vertical and horizontal flight. Transferring from hovering to wingborne flight increases the endurance and range of the system to levels characteristic of a fixed wing platform and far beyond those of a traditional VTOL asset. It is also key to the drone’s manoeuvrability in confined spaces and urban environment. Photo: Aurora Flight Sciences